The client is trusted freight transportation provider offering less-than-truckload (LTL) services across North America. With a strong focus on reliability, customer service, and innovative logistics solutions, they operate a vast network of terminals to streamline supply chains with precision.
With an ever-growing network and higher numbers of shipments being processed, the client's manual shipment size verification process turned out to be the major growth chokepoint. The business was counting on human agents to catch size differences in shipments—a vital process to provide accurate billing. But as traffic in shipments increased, manual checking couldn't keep pace. The inefficiencies weren't only impeding the workflow; it was also resulting in revenue losses because of incorrect billing charges. The logistics industry leader needed AI-enabled solution that would automate the process without compromising on accuracy, removing the element of human error, and enhancing overall efficiency.
The logistics behemoth was confronted with two key challenges.
• Manual errors were infiltrating the process, like objects being wrongly placed inside measurement zones, resulting in erroneous billing calculations.
• Measuring the base and dimensions of 3D objects was complex by nature. Conventional methods found it difficult to ascertain the right shape and size of irregularly shaped packages, resulting in inconsistencies in automated measurement systems.
These inaccuracies in turn impacted the logistics chain's billing process with financial leakage as well as operating inefficiencies. The company wanted to automate dimension verification of the shipment with precision while still incorporating human intervention if required.
Datamatics deployed a sophisticated Vision AI-based solution - KaiVision with a mathematical model for detecting and fixing human errors. The AI system inspected package sizes and identified anomalies in real time. Under an agentic AI feedback loop, human inspectors entered inputs when required, continually enhancing the model's precision.
To address measurement variations, several cameras took shipment images from various perspectives. The AI model then transformed 3D objects into 2D representations to precisely measure their base and dimensions. This avoided errors resulting from object misplacement and guaranteed accurate billing calculations. The process was made seamless to minimize manual intervention while maximizing accuracy.
The use of open-source models dramatically lowered the cost of deployment while maintaining scalability.
Shipment measurement decisions duration dropped to less than one second per package, streamlining high-volume operations.
By eliminating miscalculations, the company significantly reduced financial losses, ensuring accurate and reliable billing.
The AI-human feedback loop minimized revenue leakage and ensured precision in billing calculations.
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